面向阀门行业MTO模式的排产算法研究

Research on Scheduling Algorithms for MTO Mode in the Valve Industry

  • 摘要: 源浪费等问题,本研究提出一种融合动态优先级规则、弹性约束建模与插单扰动处理机制的多目标智能排产算法,结合自 适应遗传算法与滚动时域优化框架,构建了面向阀门行业特性的动态排产模型。经过仿真与验证,该算法显著缩短订单平 均排产周期18.7%,将紧急插单响应时间压缩至15min内,提升设备综合利用率至92.3%,并降低能源重复消耗率26.5%, 为阀门行业提供了可量化的高效、敏捷、绿色排产解决方案。其构建的动态多目标优化框架与混合求解策略对离散制造具 有重要参考价值。

     

    Abstract: efficiency,slow response,and resource waste caused by high customization,multiple constraint coupling,and frequent dynamic disturbances-this study proposes a multi-objective intelligent scheduling algorithm that integrates dynamic priority rules,elastic constraint modeling,and a rush order disturbance handling mechanism. By combining an adaptive genetic algorithm with a rolling horizon optimization framework,a dynamic scheduling model tailored to the characteristics of the valve industry is constructed. Simulation and validation results show that the proposed algorithm significantly reduces the average order scheduling cycle time by 18.7%,compresses the response time for urgent rush orders to within 15 minutes,increases the overall equipment effectiveness (OEE) to 92.3%,and lowers the rate of energy re-consumption by 26.5%,thereby providing a quantifiable,efficient,agile,and green scheduling solution for the valve industry. The developed dynamic multi-objective optimization framework and hybrid solution strategy offer valuable insights and serve as an important reference for discrete manufacturing.

     

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