某混动变速器P3电机NVH的优化与制造改进

Optimization and Manufacturing Improvements for NVH of P3 Motor in a Hybrid Transmission

  • 摘要: 已成为制约混动变速器性能提升的关键因素之一。本文围绕混动变速器NVH改善问题,重点研究P3电机在高转速工况下 的噪声来源,提出从齿轮设计优化、制造工艺优化、过程控制及试验设计方法,以及运用MASTA软件进行精准优化的综 合策略。通过提高齿轮重合度、优化制造过程中的形状误差及其方向控制,改进产品齿轮微观参数,并结合试验设计方法 进行系统优化,显著提升了混动变速器的NVH性能。

     

    Abstract: However,vibration and noise (NVH) issues caused by the high-speed operation of the P3 motor have become one of the key factors limiting the improvement of the hybrid transmission’s performance. This paper focuses on the NVH improvement of hybrid transmissions, with an emphasis on studying the noise sources of the P3 motor under high-speed conditions. It proposes a comprehensive strategy for precise optimization of the MASTA through gear design,process optimization,manufacturing precision control,and DOE methods. By increasing gear overlap,optimizing shape errors and their directional control during the manufacturing process,improving micro parameters of the gear teeth,and combining experimental design methods for systematic optimization,the NVH performance of the hybrid transmission has been significantly enhanced.

     

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