铲皮机刀自动化加工生产线设计

Design of an Automated Processing Production Line for Leather Skiving Knives

  • 摘要: 随着现代机械制造行业对高效、智能化生产的需求日益提高,传统铲皮机刀加工方式因效率低、精度难以保障,已无法满足行业发展需求,为此,本文设计了一套基于PLC控制的铲皮机刀自动化加工生产线。该生产线以西门子S7-200SMART PLC为核心控制单元,结合机器人上下料、数控机床加工、翻转台、夹具等模块,实现了铲皮机刀从车端面、磨装配面到精磨内外圆等工序的全自动化加工。生产线采用U型布局,通过机器人和数控机床的协同工作,大幅提升了生产效率和加工精度。实验结果表明,该系统可将生产效率提升30%以上,加工精度误差控制在±0.01mm以内。同时,系统通过组态软件实现了实时监测、在线报警和智能统计功能,有效降低了不合格率,提升了生产的稳定性和可靠性。

     

    Abstract: With the increasing demand for efficient and intelligent production in the modern machinery manufacturing industry, traditional methods of processing planer knives suffer from low efficiency and inconsistent precision, failing to meet industry requirements. To address this issue, this paper designs an automated production line for planer knife processing based on PLC control. The production line adopts the Siemens S7-200 SMART PLC as the core control unit, integrating robotic loading/unloading, CNC machine tool processing, a flipping station, and fixtures to achieve fully automated processing of planer knives, including operations such as facing, grinding assembly surfaces, and precision grinding of inner and outer circles. The U-shaped layout of the production line, along with the coordinated operation of robots and CNC machine tools, significantly improves production efficiency and machining accuracy. Experimental results demonstrate that the system increases production efficiency by over 30% while maintaining machining precision errors within ±0.01 mm. Additionally, the system incorporates configuration software to enable real-time monitoring, online alarm functions, and intelligent statistical analysis, effectively reducing defect rates and enhancing production stability and reliability.

     

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