热泵型转轮除湿系统在锂离子干燥房中的节能应用研究

Energy Saving Application of Heat Pump Type Rotor Dehumidification System in Lithium Ion Drying Room

  • 摘要: 针对新能源行业超低湿环境控制的高能耗问题,本研究提出并分析了一种热泵与转轮除湿耦合的节能系统。该系统利用热泵机组在制冷过程中回收的冷凝余热,作为转轮再生所需的热源,替代传统高能耗的电加热器,实现能量内部高效循环。本文首先阐述了该耦合系统的结构设计与热力学节能原理;随后,通过数学建模和案例分析方法,在典型锂电池干燥房工况下,对比了该系统与传统“冷冻+转轮+电加热”方案的性能,并探讨了关键参数对系统能效的影响;最后,结合智能制造理念,构建了一个数据驱动的智能控制系统框架。案例分析与热力计算表明,该耦合系统节能潜力显著,节能率可达40%以上。本研究为新能源行业高精度、低能耗的环境控制系统设计与应用提供了理论依据和技术参考。

     

    Abstract: To address the high energy consumption issue in ultra-low humidity environment control for the new energy industry, this study proposes and analyzes an energy-saving system coupling heat pump and desiccant wheel dehumidification. The system utilizes the condensation waste heat recovered during the refrigeration process of heat pump units as the thermal source required for desiccant wheel regeneration, replacing traditional high-energy-consuming electric heaters to achieve efficient internal energy circulation. This paper first elaborates on the structural design and thermodynamic energy-saving principles of the coupled system. Subsequently, through mathematical modeling and case analysis methods, the system's performance is compared with the traditional "freezing + desiccant wheel + electric heating" scheme under typical lithium battery drying chamber conditions, while exploring the impact of key parameters on system energy efficiency. Finally, integrating intelligent manufacturing concepts, a data-driven intelligent control system framework is constructed. Case analysis and thermal calculations demonstrate that the coupled system exhibits significant energy-saving potential, achieving energy savings exceeding 40%. This study provides theoretical foundations and technical references for the design and application of high-precision, low-energy consumption environmental control systems in the new energy industry.

     

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