基于PLC技术的成套螺栓螺母装配机器人自抗扰控制方法

Self-disturbance Control Method of Bolt Nut Assembly Robot Based on PLC Technology

  • 摘要: 成套螺栓螺母装配机器人运行时会受到外部环境电磁波扰动与内部零件协同扰动的影响,控制信号接收不稳定,导致装配速度减慢无法实现精准装配。为提升螺栓螺母装配的生产效率和产品质量,提出基于PLC技术的成套螺栓螺母装配机器人自抗扰控制方法。先分析成套螺栓螺母装配机器人结构,对其进行运动学建模。然后结合PLC技术,以机器人运行学模型为基础,设计自抗扰控制器。最后结合PLC技术,在控制器中集成自抗扰控制器,设计成套螺栓螺母装配机器人控制流程,实现精确的螺栓螺母装配作业。实验结果表明:应用基于PLC技术的成套螺栓螺母装配机器人自抗扰控制方法,能够显著提高机器人的运动性能和装配精度,增强机器人的抗干扰能力,具有更大的应用价值。

     

    Abstract: The complete set of bolt and nut assembly robots are affected by external electromagnetic wave disturbances and internal component cooperative disturbances during operation, resulting in unstable control signal reception and slow assembly speed, making it impossible to achieve precise assembly. To improve the production efficiency and product quality of bolt and nut assembly, a complete set of bolt and nut assembly robot self disturbance rejection control method based on PLC technology is proposed. Firstly, the structure of the complete set of bolt and nut assembly robots is analyzed and kinematic modeling is conducted. Then, combined with PLC technology and based on the robot operation model, a self disturbance rejection controller is designed. Finally, combining PLC technology, an active disturbance rejection controller is integrated into the controller to design a complete set of bolt and nut assembly robot control processes, achieving precise bolt and nut assembly operations. The experimental results show that the application of a complete set of bolt and nut assembly robot self disturbance control method based on PLC technology can significantly improve the robot's motion performance and assembly accuracy, enhance the robot's anti-interference ability, and have greater application value.

     

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