基于视觉检测的3D 打印砂箱模糊PID控制系统设计

Design of a Fuzzy PID Control System for 3D-Printed Sand Mold Based on Visual Inspection

  • 摘要: 传统砂箱模拟有助于理解复杂的地形和空间关系,便于观察和分析。近年来砂箱模拟技术主要是平面相似模拟,该方法存在精度差、自动化程度低等问题,3D 打印模拟砂箱开始出现并显示其三维模拟方面的优势。三维相似模拟在一定程度上能解决平面相似模拟上的不足,现有模拟砂箱3D 打印机对压力的控制能力欠佳,会产生过堆积、间断等问题。在国内首台砂箱3D 打印机的基础上,对上层结构进行了改进,增加了一维移动方向,以实现打印模型的多样化。其次设计了基于视觉检测的压力控制系统,使用Basler相机进行视觉检测与图像处理,分析打印过程中的打印质量与效果,并监控原料管内压力。设计了基于模糊PID控制的3D打印砂箱压力控制系统,解决了打印过程中由于压力不稳定造成的间断、过堆积等问题。实验结果表明基于视觉检测的3D打印砂箱压力控制系统能更好地将管内压力控制在最佳打印范围内,使打印过程管内压力维持在最佳范围内的合格率提升了24.25%。该系统的设计能够实现3D打印砂箱准确连续输出,满足了3D打印砂箱性能要求。

     

    Abstract: Traditional sandbox simulation aids in understanding complex terrain and spatial relationships, facilitating observation and analysis. In recent years, sandbox simulation technology has primarily relied on planar similarity simulation, which suffers from issues such as poor accuracy and low automation levels. Consequently, 3D-printed simulation sandboxes have emerged, demonstrating advantages in three-dimensional simulation. While 3D similarity simulation can, to some extent, address the shortcomings of planar similarity simulation, existing 3D printers for simulation sandboxes exhibit inadequate pressure control, leading to problems like over-stacking and interruptions. Based on China's first sandbox 3D printer, improvements were made to the upper structure by adding one degree of freedom to achieve diversification of printed models. Furthermore, a pressure control system based on visual inspection was designed. This system utilizes a Basler camera for visual inspection and image processing to analyze printing quality and effectiveness during the process, while also monitoring the pressure within the material delivery tube. A fuzzy PID control-based pressure control system was designed for the 3D printing sandbox, resolving issues such as interruptions and over-stacking caused by pressure instability during printing. Experimental results indicate that the vision-based pressure control system for the 3D printing sandbox can maintain the tube pressure within the optimal printing range more effectively, increasing the qualification rate of maintaining pressure within the optimal range by 24.25% during the printing process. The design of this system enables accurate and continuous output for the 3D printing sandbox, meeting its performance requirements.

     

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