基于多算法融合实现化纤纺丝车间丝路巡检的应用研究

Application Research on Silk Road Inspection of Chemical Fiber Spinning Workshop Based on Multi-Algorithm Fusion

  • 摘要: 纺丝车间是化学纤维生产中重要的环节,对丝路进行巡检及时发现问题并反馈处理,对后道卷绕的稳定生产至关重要。通过搭载视觉检测系统的机器人实现全天候不间断地丝路巡检,已成为纺丝车间数字化转型的核心内容之一。在工业现场,需要兼顾检测节拍与检测准确率,由于正常生产时缺陷或异常样本较少,基于此,本文对于细微丝线的识别采用小样本目标检测FSOD进行识别与异常区域裁剪;对于导丝钩、油嘴明显特征的目标检测采用Fast SAM进行识别与异常位置裁剪;对于裁剪的异常区域再经由YOLOv11进行识别,将最终识别的图像合并后在整图中进行显示。通过丝路巡检机器人的工程应用,验证了算法的有效性,助力了化纤企业的数字化建设。

     

    Abstract: The spinning workshop is an important part of the production of chemical fibers. The inspection of the silk road to find problems in time and deal with them back in time is essential for the stable production of the subsequent winding. The realization of round-the-clock and uninterrupted silk road inspection through robots mounted on the visual inspection system has become one of the core contents of the digital transformation of the spinning workshop. In industrial sites, it is necessary to take into account the detection beat and detection accuracy. Due to the small number of defective or abnormal samples in normal production, based on this, this paper uses a small sample target detection FSOD for the identification of fine silk threads to identify and cut abnormal areas; Fast SAM is used for target detection with obvious characteristics of guide wire hooks and nozzles. Recognition and cropping of abnormal positions; the cropped abnormal area is then recognized by YOLOv11, and the final recognized image is merged and displayed in the entire picture. Through the engineering application of the silk road inspection robot, the effectiveness of the algorithm is verified and the digital construction of chemical fiber enterprises is

     

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