离散型生产线APS 动态可重构技术研究

Research on Dynamic Reconfigurable Technology of APS for Discrete Production Lines

  • 摘要: 离散型生产线具有多品种、变批量、混线生产的特征,导致多项制造资源存在逻辑共用的情况。制造资源的动态可重构技术使APS(Advanced Planning and Scheduling,高级计划排程)能够快速响应生产任务、现场扰动等变化量并及时对计划调度作出调整,同时为工艺重构、资源布局优化提供数据支持,从而实现制造资源全局配置最优化。主要介绍了动态可重构生产线基本架构,对滚动排程、资源二次映射、资源同一性/延续性等APS 动态可重构技术进行了详细分析,选择具有动态搜索半径的果蝇优化算法进行排程,验证了APS 动态可重构技术在离散型生产线实际生产中的有效性。

     

    Abstract: Discrete production lines have the characteristics of multi-product, variable batch, and mixed-line production, leading to the logical sharing of multiple manufacturing resources. Dynamic reconfigurable technology for manufacturing resources enables APS to quickly respond to changes in production tasks, field disturbances, and other variables, while timely adjusting planning and scheduling. At the same time, it provides data support for process reconstruction and resource layout optimization, thereby achieving the global optimal configuration of manufacturing resources. This paper primarily introduces the basic architecture of dynamic reconfigurable production lines and provides a detailed analysis of APS dynamic reconfigurable technologies, including rolling scheduling, resource secondary mapping, and resource identity/continuity. It selects the Fruit Fly Optimization Algorithm with a dynamic search radius for scheduling purposes and verifies the effectiveness of APS dynamic reconfigurable technologies in actual production on discrete production lines.

     

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